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SUNFUN PRECISION IT IS A RAPID PROTOTYPE MANUFACTURER

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  • Features of precision parts processing

    1. Precision parts cutting

    Mainly include precision turning, mirror grinding and grinding. Micro-turning is performed on a precision lathe with a finely ground single crystal diamond turning tool. The cutting thickness is only about 1 micron. It is often used to process high-precision, highly-smooth parts such as spherical, aspherical, and flat mirrors of non-ferrous materials. . For example, an aspheric mirror with a diameter of 800 mm used for processing nuclear fusion devices has a maximum accuracy of 0.1 micrometers, and its surface roughness is Rz 0.05 micrometers.

    2. Precision parts processing

    When the machining accuracy of precision parts is in nanometers, and even atomic units (atomic lattice distance is 0.1 ~ 0.2 nanometers) as the target, the cutting method of ultra-precision parts can no longer be adapted. It is necessary to rely on special precision parts processing methods, that is, the application of chemical energy. , Electrochemical energy, thermal energy or electrical energy, etc., to make these energy surpass the joint energy between atoms, so as to remove the adhesion, union or lattice deformation of some atoms on the surface of the workpiece to achieve the purpose of ultra-precision machining. This type of processing includes mechanochemical polishing, ion sputtering and ion implantation, electron beam exposure, laser beam processing, metal evaporation, and molecular beam epitaxy.

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  • General principles of precision parts processing
  • That is, the reference surface is processed first. During the machining process of the part, the appearance as the positioning reference should be processed first
  • Temperature state and technical specification of precision machining
  • the process of operation, precision machining is a process of changing the size or performance of the workpiece with processing machinery
  • Problems and quality requirements of large scale machining
  • There are many problems that need to be paid attention to in large-scale machining. Therefore, before the machining personnel operate the workpiece, they should let the machining personnel fully understand these problems, so as to better shorten the machining time, reduce the problems encountered in the machining process, and improve the quality of the workpiece.
  • Basic requirements for processing technology of precision mechanical parts
  • In the process of design, the processing of precision mechanical parts should not only meet the use requirements, that is, have the required ability to work, but also meet the production requirements in the process of operation. In the process of design, the processing of precision mechanical parts is easy to process and the processing cost is very low. To a certain extent, such parts will be called having good processing ability Artistry